BLACKBIRD: il miracolo di Clarence "Kelly" Johnson

Il Lockheed SR-71, meglio conosciuto con il soprannome non ufficiale Blackbird, era un ricognitore strategico statunitense che prestò servizio dal 1966 fino al 22 novembre 1989, anno in cui tutti gli esemplari furono dismessi a causa della soppressione dei fondi per il loro utilizzo. 

Durante la sua carriera, l'SR-71 ha infranto alcuni record, come la maggior velocità mai raggiunta da un aereo con pilota (3530 km/h) e l'altezza massima (quasi 26000 m).

L'SR-71 Blackbird fu sviluppato a "Groom Lake", meglio conosciuta come Area 51. Attualmente non ci sono più modelli ancora in attività a causa degli elevatissimi costi di gestione. Dopo la fine della guerra fredda non è stata più effettuata nessuna ricerca per migliorarlo. Era affine al caccia intercettore YF-12A ed al ricognitore A-12, entrambi simili come forme e prestazioni.

Il 6 marzo 1990, un SR-71A prima del suo trasferimento al museo di Washington stabilì gli ultimi, nuovi record di percorrenza tra diverse località e nella traversata atlantica in particolar modo:

• Da West Coast ad East Coast – Distanza: 3869 km, Tempo: 1h07'53,69", Velocità media: 3417 km/h (Mach 3,2)
• Da S. Louis a Cincinnati (Record) – Distanza: 500 km, Tempo: 8'31,97", Velocità Media: 3 524 km/h (Mach 3,35)
• Da Kansas City a Washington D.C. (Record) – Distanza: 1 516 km, Tempo: 25'58,53", Velocità Media: 3 501 km/h (Mach 3,33)
• Il suo record ufficiale di velocità è di 3 530 km/h, ma in una di queste tratte mantenne una media di 3 608 km/h pari a Mach 3,4.

Tecnica

A causa dell'aspetto pionieristico del progetto Blackbird, il suo sviluppo fu costellato di problematiche e difficoltà mai affrontate o considerate sino a quel punto, e ciò portò a sviluppare una serie di accorgimenti e di tecniche di grande interesse ingegneristico. L'aereo fu costruito non in Nevada, ma in California, a Burbank. Il progetto fu pieno di problemi in vari momenti, sia durante la costruzione sia durante l'utilizzo. Infatti, per trasportare l'aereo da Burbank all'Area 51, esso venne diviso dalle ali e da tutte le parti mobili. Vennero rimossi gli spartitraffico, vennero tolti gli alberi ai lati della carreggiata e l'intero intervento richiese l'appoggio della polizia del Nevada, della California e di molti altri stati.

Dopo l'arrivo all'area 51, si presentò un nuovo problema: gli hangar erano troppo piccoli, quindi per utilizzare l'aereo ogni volta si sarebbe dovuto mettere l'aereo sul supporto e montare le ali. Dopo l'atterraggio, si sarebbero dovute smontare.

L'aspetto ingegneristicamente più caratteristico di questo aereo sono sicuramente i suoi motori. Si tratta infatti di turboreattori convertibili durante la crociera a velocità supersonica a statoreattori tramite un particolare complesso di valvole e tubi che bypassano i compressori e le turbine. In questa modalità la struttura a cono, posta davanti all'imbocco delle due turbine, genera un complesso sistema di onde d'urto che rallentano successivamente l'aria aumentandone la pressione, portandola a 400 volte quella atmosferica e permettendo il funzionamento del reattore senza il compressore a turbina. Durante la sperimentazione del Blackbird, costituita da graduali prove di velocità, ci fu un problema a Mach 2,5-2,6: a questa velocità si verificò una perdita di potenza di un reattore; il problema era che, raggiunta questa velocità, la turbina non era più in grado di convogliare l'onda d'urto, e la respingeva scaricandola dall'imbocco. A questo difetto si è posto rimedio creando degli sfoghi che tengono la pressione costante.

Il suo particolare rivestimento è in titanio. A velocità così alte (oltre Mach 3) le superfici esterne dell'aereo, pur trovandosi a elevata altitudine e dunque ad una bassa densità atmosferica, raggiungono temperature superiori ai 300 °C per via della rapida compressione subita dall'aria che lambisce l'aereo, temperature che un normale rivestimento in lega di alluminio non sarebbe in grado di sopportare senza degrado delle caratteristiche meccaniche; l'elevata temperatura provoca addirittura un cambiamento di colore da nero a blu. Subito prima del decollo e dopo l'atterraggio si verificano perdite di carburante, ma ciò è voluto: i serbatoi sono progettati per diventare stagni grazie alla dilatazione termica durante il volo ad alta velocità evitando in tal modo anche la rottura dei serbatoi stessi. Per evitare che l'elevata temperatura dei pannelli esterni riscaldi l'intero aereo, il carburante viene pompato in intercapedini tra tali pannelli e la struttura dell'aereo, prima di essere mandato ai motori per essere bruciato, fungendo così da fluido refrigerante.

Durante le spedizioni di ricognizione in cui fu utilizzato, nessun esemplare fu mai abbattuto e/o danneggiato: partecipò a missioni talmente segrete che ancora oggi non sono state rese pubbliche; basti pensare che come sistema di navigazione, per evitare l'emissione di onde elettromagnetiche ed essere completamente autonomo da sistemi di guida esterni (tipo GPS), utilizzava un sofisticato teodolite computerizzato, visibile dietro la cabina del pilota (solo nella versione A). Le missioni del Blackbird erano, oltre che segrete, anche molto lunghe. Per il sostentamento le razioni di cibo cui erano provvisti i piloti venivano riscaldate semplicemente appoggiandole sul vetro, che alla velocità di ricognizione era comunque a qualche centinaio di gradi. Sebbene poco noto il Lockheed SR-71 fu il primo aeroplano statunitense progettato con tecnologie stealth.

L'SR-71 nella cultura di massa

Il prototipo del Blackbird YF-12 è tra i velivoli utilizzabili nel videogioco Tom Clancy's H.A.W.X., mentre l'SR 71 è scaricabile tramite DLC. Inoltre, compare diverse volte nella serie di Ace Combat.

Nel film Space Cowboys (diretto da Clint Eastwood), Hawk, il personaggio interpretato da Tommy Lee Jones, racconta il suo passato da pilota del Blackbird mentre ispeziona un SR-71, dicendo: "È il mio Blackbird, l'ho portato al limite" fuori dal centro spaziale dov'è ambientata la prima parte del film. Il velivolo rappresenta il passato dell'aviazione militare e l'era in cui i piloti avevano grande gloria, in contrapposizione con l'avanzamento tecnologico che vede i computer come protagonisti e soluzione ad ogni problema, principale tema del film.

Molte delle incarnazioni del velivolo utilizzato dagli X-Men sono chiaramente ispirate al Blackbird, a partire dal soprannome stesso. Nella serie Ultimate X-Men, il velivolo viene chiamato sempre Blackbird, ma la sua forma è più affine al bombardiere Northrop Grumman B-2 Spirit. L'aereo derivato dall'SR-71 appare anche nei film della serie: X-Men, X-Men 2, X-Men - Conflitto finale, X-Men - L'inizio e X-Men - Giorni di un futuro passato.

Nel film Transformers - La vendetta del caduto, un esemplare di SR-71 ospitato allo Smithsonian National Air and Space Museum si trasforma nel Decepticon, più tardi divenuto Autobot, Jetfire. Curiosamente, il film è uscito nel 2009, a 20 anni di distanza dal pensionamento del Blackbird, e lo stesso Jetfire è rappresentato come un vecchio rottame afflitto da malfunzionamenti.

Nel film Io sono leggenda il personaggio interpretato da Will Smith gioca a Golf sull'ala del Blackbird parcheggiato sul ponte della portaerei USS Intrepid, attualmente ancorata nel Porto di New York e facente parte dell'Intrepid Sea-Air-Space Museum. L'aereo in questione non è tuttavia l'SR-71 ma un modello precedente, il Lockheed A-12 OXCART.

Nel film Iron Man, J.A.R.V.I.S. comunica a Tony Stark che il record di volo ad ala fissa, detenuto dall'SR-71, è di 26.000 m.

Nel film Star Wars: Episodio I - La minaccia fantasma l'argentea nave spaziale della regina Amidala è chiaramente ispirata alla tipica sagoma dell'SR-71.

Nel film D.A.R.Y.L. il protagonista, un cyborg col corpo di un ragazzo e cervello elettronico, ruba un SR-71 da una base militare e impara a pilotarlo senza alcuna preparazione, grazie alla sua affinità con le macchine.

Nel videogame Call of Duty: Black Ops l'SR-71 compare in una delle missioni giocabili nella modalità single-player. Inoltre fa parte delle ricompense ("killstreaks") della modalità multi-player.

Nel 1996 la casa motociclistica Honda decise di nominare un suo modello "Super Blackbird" in onore dell'omonimo aereo. Il modello corrisponde alla Honda CBR1100XX.

ENGLISH

The Lockheed SR-71 "Blackbird" is a long-range, high-altitude, Mach 3+ strategic reconnaissance aircraft that was operated by the United States Air Force. 

It was developed as a black project from the Lockheed A-12 reconnaissance aircraft in the 1960s by Lockheed and its Skunk Works division. American aerospace engineer Clarence "Kelly" Johnson was responsible for many of the design's innovative concepts. During aerial reconnaissance missions, the SR-71 operated at high speeds and altitudes (85,000 feet, 25,900 meters) to allow it to outrace threats. If a surface-to-air missile launch was detected, the standard evasive action was simply to accelerate and outfly the missile. The shape of the SR-71 was based on that of the A-12, which was one of the first aircraft to be designed with a reduced radar cross-section.

The SR-71 served with the U.S. Air Force from 1964 to 1998. A total of 32 aircraft were built; 12 were lost in accidents with none lost to enemy action. The SR-71 has been given several nicknames, including "Blackbird" and "Habu". Since 1976, it has held the world record for the fastest air-breathing manned aircraft, a record previously held by the related Lockheed YF-12.

Development

Background

Lockheed's previous reconnaissance aircraft was the relatively slow U-2, designed for the Central Intelligence Agency (CIA). In late 1957, the CIA approached the defense contractor Lockheed to build an undetectable spy plane. The project, named Archangel, was led by Kelly Johnson, head of Lockheed's Skunk Works unit in Burbank, California. The work on project Archangel began in the second quarter of 1958, with aim of flying higher and faster than the U-2. Of 11 successive designs drafted in a span of 10 months, "A-10" was the front-runner. Despite this, however, its shape made it vulnerable to radar detection. After a meeting with the CIA in March 1959, the design was modified to have a 90% reduction in radar cross-section. The CIA approved a US$96 million contract for Skunk Works to build a dozen spy planes, named "A-12" on 11 February 1960. The 1960 downing of Francis Gary Powers's U-2 underscored its vulnerability and the need for faster reconnaissance aircraft such as the A-12.

The A-12 first flew at Groom Lake (Area 51), Nevada, on 25 April 1962. Thirteen were built; two variants were also developed, including three of the YF-12 interceptor prototype, and two of the M-21 drone carrier. The aircraft was meant to be powered by the Pratt & Whitney J58 engine, but development ran over schedule, and it was equipped instead with the less powerful Pratt & Whitney J75 initially. The J58s were retrofitted as they became available, and became the standard powerplant for all subsequent aircraft in the series (A-12, YF-12, M-21), as well as the SR-71. The A-12 flew missions over Vietnam and North Korea before its retirement in 1968. The program's cancellation was announced on 28 December 1966, due both to budget concerns and because of the forthcoming SR-71, a derivative of the A-12.

SR-71

The SR-71 designation is a continuation of the pre-1962 bomber series; the last aircraft built using the series was the XB-70 Valkyrie. However, a bomber variant of the Blackbird was briefly given the B-71 designator, which was retained when the type was changed to SR-71.

During the later stages of its testing, the B-70 was proposed for a reconnaissance/strike role, with an "RS-70" designation. When the A-12 performance potential clearly was found to be much greater, the Air Force ordered a variant of the A-12 in December 1962. Originally named R-12 by Lockheed, the Air Force version was longer and heavier than the A-12, with a longer fuselage to hold more fuel, two seats in the cockpit, and reshaped chines. Reconnaissance equipment included signals intelligence sensors, a side-looking airborne radar, and a photo camera. The CIA's A-12 was a better photo-reconnaissance platform than the Air Force's R-12, since the A-12 flew somewhat higher and faster, and with only one pilot, it had room to carry a superior camera and more instruments.

During the 1964 campaign, Republican presidential nominee Barry Goldwater repeatedly criticized President Lyndon B. Johnson and his administration for falling behind the Soviet Union in developing new weapons. Johnson decided to counter this criticism by revealing the existence of the YF-12A Air Force interceptor, which also served as cover for the still-secret A-12 and the Air Force reconnaissance model since July 1964. Air Force Chief of Staff General Curtis LeMay preferred the SR (Strategic Reconnaissance) designation and wanted the RS-71 to be named SR-71. Before the July speech, LeMay lobbied to modify Johnson's speech to read "SR-71" instead of "RS-71". The media transcript given to the press at the time still had the earlier RS-71 designation in places, creating the story that the president had misread the aircraft's designation. To conceal the A-12's existence, Johnson referred only to the A-11, while revealing the existence of a high speed, high altitude reconnaissance aircraft.

In 1968, Secretary of Defense Robert McNamara canceled the F-12 interceptor program. The specialized tooling used to manufacture both the YF-12 and the SR-71 was also ordered destroyed. Production of the SR-71 totaled 32 aircraft with 29 SR-71As, two SR-71Bs, and the single SR-71C.

Design

Overview

The SR-71 was designed for flight at over Mach 3 with a flight crew of two in tandem cockpits, with the pilot in the forward cockpit and the reconnaissance systems officer operating the surveillance systems and equipment from the rear cockpit, and directing navigation on the mission flight path. The SR-71 was designed to minimize its radar cross-section, an early attempt at stealth design. Finished aircraft were painted a dark blue, almost black, to increase the emission of internal heat and to act as camouflage against the night sky. The dark color led to the aircraft's nickname "Blackbird".

While the SR-71 carried radar countermeasures to evade interception efforts, its greatest protection was its combination of high altitude and very high speed, which made it almost invulnerable. Along with its low radar cross-section, these qualities gave a very short time for an enemy surface-to-air missile (SAM) site to acquire and track the aircraft on radar. By the time the SAM site could track the SR-71, it was often too late to launch a SAM, and the SR-71 would be out of range before the SAM could catch up to it. If the SAM site could track the SR-71 and fire a SAM in time, the SAM would expend nearly all of the delta-v of its boost and sustainer phases just reaching the SR-71's altitude; at this point, out of thrust, it could do little more than follow its ballistic arc. Merely accelerating would typically be enough for an SR-71 to evade a SAM; changes by the pilots in the SR-71's speed, altitude, and heading were also often enough to spoil any radar lock on the plane by SAM sites or enemy fighters. At sustained speeds of more than Mach 3.2, the plane was faster than the Soviet Union's fastest interceptor, the Mikoyan-Gurevich MiG-25, which also could not reach the SR-71's altitude. During its service life, no SR-71 was ever shot down.

Airframe, canopy, and landing gear

On most aircraft, use of titanium was limited by the costs involved; it was generally used only in components exposed to the highest temperatures, such as exhaust fairings and the leading edges of wings. On the SR-71, titanium was used for 85% of the structure, with much of the rest polymer composite materials. To control costs, Lockheed used a more easily worked titanium alloy which softened at a lower temperature. The challenges posed led Lockheed to develop new fabrication methods, which have since been used in the manufacture of other aircraft. Lockheed found that washing welded titanium requires distilled water, as the chlorine present in tap water is corrosive; cadmium-plated tools could not be used, as they also caused corrosion. Metallurgical contamination was another problem; at one point, 80% of the delivered titanium for manufacture was rejected on these grounds.

The high temperatures generated in flight required special design and operating techniques. Major portions of the skin of the inboard wings were corrugated, not smooth. Aerodynamicists initially opposed the concept, disparagingly referring to the aircraft as a Mach 3 variant of the 1920s-era Ford Trimotor, which was known for its corrugated aluminum skin. The heat would have caused a smooth skin to split or curl, whereas the corrugated skin could expand vertically and horizontally and had increased longitudinal strength.

Fuselage panels were manufactured to fit only loosely with the aircraft on the ground. Proper alignment was achieved as the airframe heated up and expanded several inches. Because of this, and the lack of a fuel-sealing system that could handle the airframe's expansion at extreme temperatures, the aircraft leaked JP-7 fuel on the ground prior to takeoff.

The outer windscreen of the cockpit was made of quartz and was fused ultrasonically to the titanium frame. The temperature of the exterior of the windscreen reached 600 °F (316 °C) during a mission. Cooling was carried out by cycling fuel behind the titanium surfaces in the chines. On landing, the canopy temperature was over 300 °C (572 °F).

The red stripes featured on some SR-71s were to prevent maintenance workers from damaging the skin. Near the center of the fuselage, the curved skin was thin and delicate, with no support from the structural ribs, which were spaced several feet apart.

The Blackbird's tires, manufactured by B.F. Goodrich, contained aluminum and were filled with nitrogen. They cost $2,300 and would generally require replacing within 20 missions. The Blackbird landed at over 170 knots (200 mph; 310 km/h) and deployed a drag parachute to stop; the chute also acted to reduce stress on the tires.

Acquisition of titanium

Titanium was in short supply in the United States, so the Skunk Works team was forced to look elsewhere for the metal. Much of the needed material came from the Soviet Union. Colonel Rich Graham, SR-71 pilot, described the acquisition process:

The airplane is 92% titanium inside and out. Back when they were building the airplane the United States didn't have the ore supplies – an ore called rutile ore. It's a very sandy soil and it's only found in very few parts of the world. The major supplier of the ore was the USSR. Working through Third World countries and bogus operations, they were able to get the rutile ore shipped to the United States to build the SR-71.

Shape and threat avoidance

The second operational aircraft designed around a stealth aircraft shape and materials, after the Lockheed A-12, the SR-71 had several features designed to reduce its radar signature. The SR-71 had a radar cross-section (RCS) around 110 sq ft (10 m2). Drawing on early studies in radar stealth technology, which indicated that a shape with flattened, tapering sides would reflect most energy away from a radar beam's place of origin, engineers added chines and canted the vertical control surfaces inward. Special radar-absorbing materials were incorporated into sawtooth-shaped sections of the aircraft's skin. Cesium-based fuel additives were used to somewhat reduce exhaust plumes visibility to radar, although exhaust streams remained quite apparent. Kelly Johnson later conceded that Soviet radar technology advanced faster than the stealth technology employed against it.

The SR-71 featured chines, a pair of sharp edges leading aft from either side of the nose along the fuselage. These were not a feature on the early A-3 design; Frank Rodgers, a doctor at the Scientific Engineering Institute, a CIA front organization, discovered that a cross-section of a sphere had a greatly reduced radar reflection, and adapted a cylindrical-shaped fuselage by stretching out the sides of the fuselage. After the advisory panel provisionally selected Convair's FISH design over the A-3 on the basis of RCS, Lockheed adopted chines for its A-4 through A-6 designs.

Aerodynamicists discovered that the chines generated powerful vortices and created additional lift, leading to unexpected aerodynamic performance improvements. The angle of incidence of the delta wings could be reduced for greater stability and less drag at high speeds, and more weight carried, such as fuel. Landing speeds were also reduced, as the chines' vortices created turbulent flow over the wings at high angles of attack, making it harder to stall. The chines also acted like leading-edge extensions, which increase the agility of fighters such as the F-5, F-16, F/A-18, MiG-29, and Su-27. The addition of chines also allowed the removal of the planned canard foreplanes.

Air inlets

The air inlets allowed the SR-71 to cruise at over Mach 3.2, while keeping airflow into the engines at the initial subsonic speeds. Mach 3.2 was the design point for the aircraft, its most efficient speed. However, in practice the SR-71 was sometimes more efficient at even faster speeds—depending on the outside air temperature—as measured by pounds of fuel burned per nautical mile traveled. During one mission, SR-71 pilot Brian Shul flew faster than usual to avoid multiple interception attempts; afterward, it was discovered that this had reduced fuel consumption.

At the front of each inlet, a pointed, movable cone called a "spike" (inlet cone) was locked in its full forward position on the ground and during subsonic flight. When the aircraft accelerated past Mach 1.6, an internal jackscrew moved the spike up to 26 in (66 cm) inwards, directed by an analog air inlet computer that took into account pitot-static system, pitch, roll, yaw, and angle of attack. Moving the spike tip drew the shock wave riding on it closer to the inlet cowling until it touched just slightly inside the cowling lip. This position reflected the spike shock wave repeatedly between the spike center body and the inlet inner cowl sides, and minimized airflow spillage which is the cause of spillage drag. The air slowed supersonically with a final plane shock wave at entry to the subsonic diffuser.

Downstream of this normal shock, the air is subsonic. It decelerates further in the divergent duct to give the required speed at entry to the compressor. Capture of the plane's shock wave within the inlet is called "starting the inlet". Bleed tubes and bypass doors were designed into the inlet and engine nacelles to handle some of this pressure and to position the final shock to allow the inlet to remain "started".

In the early years of operation, the analog computers would not always keep up with rapidly changing flight environmental inputs. If internal pressures became too great and the spike was incorrectly positioned, the shock wave would suddenly blow out the front of the inlet, called an "inlet unstart". During unstarts, afterburner extinctions were common. The remaining engine's asymmetrical thrust would cause the aircraft to yaw violently to one side. SAS, autopilot, and manual control inputs would fight the yawing, but often the extreme off-angle would reduce airflow in the opposite engine and stimulate "sympathetic stalls". This generated a rapid counter-yawing, often coupled with loud "banging" noises, and a rough ride during which crews' helmets would sometimes strike their cockpit canopies. One response to a single unstart was unstarting both inlets to prevent yawing, then restarting them both. After wind tunnel testing and computer modeling by NASA Dryden test center, Lockheed installed an electronic control to detect unstart conditions and perform this reset action without pilot intervention. During troubleshooting of the unstart issue, NASA also discovered the vortices from the nose chines were entering the engine and interfering with engine efficiency. NASA developed a computer to control the engine bypass doors which countered this issue and improved efficiency. Beginning in 1980, the analog inlet control system was replaced by a digital system, which reduced unstart instances.

Engines

The SR-71 was powered by two Pratt & Whitney J58 (company designation JT11D-20) axial-flow turbojet engines. The J58 was a considerable innovation of the era, capable of producing a static thrust of 32,500 lbf (145 kN). The engine was most efficient around Mach 3.2, the Blackbird's typical cruising speed. At lower speeds, the turbojet provided most of the compression. At higher speeds, the engine largely ceased to provide thrust, the afterburner taking its place.

Air was initially compressed (and heated) by the inlet spike and subsequent converging duct between the center body and inlet cowl. The shock waves generated slowed the air to subsonic speeds relative to the engine. The air then entered the engine compressor. Some of this compressor flow (20% at cruise) was removed after the fourth compressor stage and went straight to the afterburner through six bypass tubes. Air passing through the turbojet was compressed further by the remaining five compressor stages and then fuel was added in the combustion chamber. After passing through the turbine, the exhaust, together with the compressor bleed air, entered the afterburner.

At around Mach 3, the temperature rise from the intake compression, added to the engine compressor temperature rise, reduced the allowable fuel flow because the turbine temperature limit did not change. The rotating machinery produced less power, but still enough to run at 100% RPM, thus keeping the airflow through the intake constant. The rotating machinery had become a drag item and the engine thrust at high speeds came from the afterburner temperature rise. Maximum flight speed was limited by the temperature of the air entering the engine compressor, which was not certified for temperatures above 800 °F (430 °C).

Originally, the Blackbird's J58 engines were started with the assistance of two Buick Wildcat V8 internal combustion engines, externally mounted on a vehicle referred to as an AG330 "start cart". The start cart was positioned underneath the J58 and the two Buick engines powered a single, vertical drive shaft connecting to the J58 engine and spinning it to above 3,200 RPM, at which point the turbojet could self-sustain. Once the first J58 engine was started, the cart was repositioned to start the aircraft's other J58 engine. Later start carts used Chevrolet big-block V8 engines. Eventually, a quieter, pneumatic start system was developed for use at main operating bases. The V8 start carts remained at diversion landing sites not equipped with the pneumatic system.

Fuel

Several exotic fuels were investigated for the Blackbird. Development began on a coal slurry power plant, but Johnson determined that the coal particles damaged important engine components. Research was conducted on a liquid hydrogen powerplant, but the tanks for storing cryogenic hydrogen were not of a suitable size or shape. In practice, the Blackbird would burn somewhat conventional JP-7, which was difficult to light. To start the engines, triethylborane (TEB), which ignites on contact with air, was injected to produce temperatures high enough to ignite the JP-7. The TEB produced a characteristic green flame, which could often be seen during engine ignition.

On a typical SR-71 mission, the airplane took off with only a partial fuel load to reduce stress on the brakes and tires during takeoff and also ensure it could successfully take off should one engine fail. As a result, the SR-71s were typically refueled immediately after takeoff. This has led to the misconception that the plane required immediate refueling after takeoff due to leaking fuel tanks. However, leaks were measured in drips per minute, and were not significant compared to the overall capacity. The SR-71 also required in-flight refueling to replenish fuel during long-duration missions. Supersonic flights generally lasted no more than 90 minutes before the pilot had to find a tanker.

Specialized KC-135Q tankers were required to refuel the SR-71. The KC-135Q had a modified high-speed boom, which would allow refueling of the Blackbird at nearly the tanker's maximum airspeed with minimum flutter. The tanker also had special fuel systems for moving JP-4 (for the KC-135Q itself) and JP-7 (for the SR-71) between different tanks. As an aid to the pilot when refueling, the cockpit was fitted with a peripheral vision horizon display. This unusual instrument projected a barely visible artificial horizon line across the top of the entire instrument panel, which gave the pilot subliminal cues on aircraft attitude.

Astro-inertial navigation system

Nortronics, Northrop Corporation's electronics development division, had developed an astro-inertial guidance system (ANS), which could correct inertial navigation system errors with celestial observations, for the SM-62 Snark missile, and a separate system for the ill-fated AGM-48 Skybolt missile, the latter of which was adapted for the SR-71.

Before takeoff, a primary alignment brought the ANS's inertial components to a high degree of accuracy. In flight, the ANS, which sat behind the reconnaissance systems officer's (RSO's), position, tracked stars through a circular quartz glass window on the upper fuselage. Its "blue light" source star tracker, which could see stars during both day and night, would continuously track a variety of stars as the aircraft's changing position brought them into view. The system's digital computer ephemeris contained data on a list of stars used for celestial navigation: the list first included 56 stars, and was later expanded to 61. The ANS could supply altitude and position to flight controls and other systems, including the mission data recorder, automatic navigation to preset destination points, automatic pointing and control of cameras and sensors, and optical or SLR sighting of fixed points loaded into the ANS before takeoff. According to Richard Graham, a former SR-71 pilot, the navigation system was good enough to limit drift to 1,000 ft (300 m) off the direction of travel at Mach 3.

Sensors and payloads

The SR-71 originally included optical/infrared imagery systems; side-looking airborne radar (SLAR); electronic intelligence (ELINT) gathering systems; defensive systems for countering missile and airborne fighters; and recorders for SLAR, ELINT, and maintenance data. The SR-71 carried a Fairchild tracking camera and an infrared camera, both of which ran during the entire mission.

As the SR-71 had a second cockpit behind the pilot for the RSO, it could not carry the A-12's principal sensor, a single large-focal-length optical camera that sat in the "Q-Bay" behind the A-12's single cockpit. Instead, the SR-71's camera systems could be located either in the fuselage chines or the removable nose/chine section. Wide-area imaging was provided by two of Itek's Operational Objective Cameras, which provided stereo imagery across the width of the flight track, or an Itek Optical Bar Camera, which gave continuous horizon-to horizon coverage. A closer view of the target area was given by the HYCON Technical Objective Camera (TEOC), that could be directed up to 45° left or right of the centerline. Initially, the TEOCs could not match the resolution of the A-12's larger camera, but rapid improvements in both the camera and film improved this performance.

SLAR, built by Goodyear Aerospace, could be carried in the removable nose. In later life, the radar was replaced by Loral's Advanced Synthetic Aperture Radar System (ASARS-1). Both the first SLAR and ASARS-1 were ground-mapping imaging systems, collecting data either in fixed swaths left or right of centerline or from a spot location for higher resolution. ELINT-gathering systems, called the Electro Magnetic Reconnaissance System, built by AIL could be carried in the chine bays to analyze electronic signal fields being passed through, and were programmed to identify items of interest.

Over its operational life, the Blackbird carried various electronic countermeasures (ECMs), including warning and active electronic systems built by several ECM companies and called Systems A, A2, A2C, B, C, C2, E, G, H, and M. On a given mission, an aircraft carried several of these frequency/purpose payloads to meet the expected threats. Major Jerry Crew, an RSO, told Air & Space/Smithsonian that he used a jammer to try to confuse surface-to-air missile sites as their crews tracked his airplane, but once his threat-warning receiver told him a missile had been launched, he switched off the jammer to prevent the missile from homing in on its signal. After landing, information from the SLAR, ELINT gathering systems, and the maintenance data recorder were subjected to postflight ground analysis. In the later years of its operational life, a datalink system could send ASARS-1 and ELINT data from about 2,000 nmi (3,700 km) of track coverage to a suitably equipped ground station.

Life support

Flying at 80,000 ft (24,000 m) meant that crews could not use standard masks, which could not provide enough oxygen above 43,000 ft (13,000 m). Specialized protective pressurized suits were produced for crew members by the David Clark Company for the A-12, YF-12, M-21 and SR-71. Furthermore, an emergency ejection at Mach 3.2 would subject crews to temperatures of about 450°F (230°C); thus, during a high-altitude ejection scenario, an onboard oxygen supply would keep the suit pressurized during the descent.

The cockpit could be pressurized to an altitude of 10,000 or 26,000 ft (3,000 or 8,000 m) during flight. The cabin needed a heavy-duty cooling system, as cruising at Mach 3.2 would heat the aircraft's external surface well beyond 500F (260°C) and the inside of the windshield to 250 °F (120 °C). An air conditioner used a heat exchanger to dump heat from the cockpit into the fuel prior to combustion. The same air-conditioning system was also used to keep the front (nose) landing gear bay cool, thereby eliminating the need for the special aluminum-impregnated tires similar to those used on the main landing gear.

Blackbird pilots and RSOs were provided with food and drink for the long reconnaissance flights. Water bottles had long straws which crewmembers guided into an opening in the helmet by looking in a mirror. Food was contained in sealed containers similar to toothpaste tubes which delivered food to the crewmember's mouth through the helmet opening.

Operational history

Main era

The first flight of an SR-71 took place on 22 December 1964, at Air Force Plant 42 in Palmdale, California, piloted by Bob Gilliland. The SR-71 reached a top speed of Mach 3.4 during flight testing, with pilot Major Brian Shul reporting a speed of Mach 3.5 on an operational sortie while evading a missile over Libya. The first SR-71 to enter service was delivered to the 4200th (later, 9th) Strategic Reconnaissance Wing at Beale Air Force Base, California, in January 1966.

SR-71s first arrived at the 9th SRW's Operating Location (OL-8) at Kadena Air Base, Okinawa, Japan on 8 March 1968. These deployments were code named "Glowing Heat", while the program as a whole was code named "Senior Crown". Reconnaissance missions over North Vietnam were code named "Giant Scale". On 21 March 1968, Major (later General) Jerome F. O'Malley and Major Edward D. Payne flew the first operational SR-71 sortie in SR-71 serial number 61-7976 from Kadena AFB, Okinawa. During its career, this aircraft (976) accumulated 2,981 flying hours and flew 942 total sorties (more than any other SR-71), including 257 operational missions, from Beale AFB; Palmdale, California; Kadena Air Base, Okinawa, Japan; and RAF Mildenhall, UK. The aircraft was flown to the National Museum of the United States Air Force near Dayton, Ohio in March 1990.

The Air Force could fly each SR-71, on average, once per week, because of the extended turnaround required after mission recovery. Very often an aircraft would return with rivets missing, delaminated panels or other broken parts such as inlets requiring repair or replacement. There were cases of the aircraft not being ready to fly again for a month due to the repairs needed. Rob Vermeland, Lockheed Martin's manager of Advanced Development Program, said in an interview in 2015 that high-tempo operations were not realistic for the SR-71. "If we had one sitting in the hangar here and the crew chief was told there was a mission planned right now, then 19 hours later it would be safely ready to take off."

From the beginning of the Blackbird's reconnaissance missions over North Vietnam and Laos in 1968, the SR-71s averaged approximately one sortie a week for nearly two years. By 1970, the SR-71s were averaging two sorties per week, and by 1972, they were flying nearly one sortie every day. Two SR-71s were lost during these missions, one in 1970 and the second aircraft in 1972, both due to mechanical malfunctions. Over the course of its reconnaissance missions during the Vietnam War, the North Vietnamese fired approximately 800 SAMs at SR-71s, none of which managed to score a hit. Pilots did report that missiles launched without radar guidance and no launch detection, had passed as close as 150 yards from the aircraft.

While deployed at Okinawa, the SR-71s and their aircrew members gained the nickname Habu (as did the A-12s preceding them) after a pit viper indigenous to Japan, which the Okinawans thought the plane resembled.

Operational highlights for the entire Blackbird family (YF-12, A-12, and SR-71) as of about 1990 included:

• 3,551 mission sorties flown
• 17,300 total sorties flown
• 11,008 mission flight hours
• 53,490 total flight hours
• 2,752 hours Mach 3 time (missions)
• 11,675 hours Mach 3 time (total).

Only one crew member, Jim Zwayer, a Lockheed flight-test reconnaissance and navigation systems specialist, was killed in a flight accident. The rest of the crew members ejected safely or evacuated their aircraft on the ground.

European flights

European operations were from RAF Mildenhall, England. There were two routes. One was along the Norwegian west coast and up the Kola Peninsula, which contained several large naval bases belonging to the Soviet Navy's Northern Fleet. Over the years, there were several emergency landings in Norway, four in Bodø and two of them in 1981 (flying from Beale) and 1985. Rescue parties were sent in to repair the planes before leaving. On one occasion, one complete wing with engine was replaced as the easiest way to get the plane airborne again. The other route, from Mildenhall over the Baltic Sea, was known as the Baltic Express.

Swedish Air Force fighter pilots have managed to lock their radar on an SR-71 on multiple occasions within shooting range. Target illumination was maintained by feeding target location from ground-based radars to the fire-control computer in the JA 37 Viggen interceptor. The most common site for the lock-on was the thin stretch of international airspace between Öland and Gotland that the SR-71s used on their return flights.

On 29 June 1987, an SR-71 was on a mission around the Baltic Sea to spy on Soviet postings when one of the engines exploded. The aircraft, which was at 20 km altitude, quickly lost altitude and turned 180° to the left and turned over Gotland to search for the Swedish coast. Thus, Swedish airspace was violated, whereupon two armed Saab JA 37 Viggens on an exercise at the height of Västervik were ordered there. The mission was to do an incident preparedness check and identify an aircraft of high interest. It was found that the plane was in obvious distress and a decision was made that the Swedish Air Force would escort the plane out of the Baltic Sea. A second round of armed JA-37s from Ängelholm replaced the first pair and completed the escort to Danish airspace. The event had been classified for over 30 years, and when the report was unsealed, data from the NSA showed that a few MiG-25s with the order to shoot down the SR-71 or force it to land, had started right after the engine failure. A MiG-25 had locked a missile on the damaged SR-71, but as the aircraft was under escort, no missiles were fired. On 29 November 2018, the four Swedish pilots involved were awarded medals from the US Air Force.

Initial retirement

The SR-71 program was terminated due to Pentagon politics, and not because the aircraft had become obsolete or irrelevant, or suffered maintenance problems, or had unsustainable program costs, although these reasons are frequently cited as justifications for its downfall. In the 1970s and early 1980s, SR-71 squadron and wing commanders were often promoted into higher positions as general officers within the Air Force structure and the Pentagon. (In order to be selected into the SR-71 program in the first place, a pilot or navigator (RSO) had to be a top-quality Air Force officer, so continuing career progression for members of this elite group was not surprising.) These generals were adept at communicating the value of the SR-71 to an Air Force command staff and a Congress who often lacked a basic understanding of how the SR-71 worked and what it did. However, by the mid-1980s, these SR-71 generals all had retired, and a new generation of Air Force generals wanted to cut the program's budget and spend its funding on new strategic bomber programs instead, especially the very expensive B-2 Spirit.

The Air Force saw the SR-71 as a bargaining chip which could be sacrificed to ensure the survival of other priorities. Also, the SR-71 program's "product", which was operational and strategic intelligence, was not seen by these generals as being very valuable to the Air Force. The primary consumers of this intelligence were the CIA, NSA, and DIA. A former 1st SRS commander believed that if the SR-71 had been funded by an intelligence agency (like the A-12 was), instead of the Air Force, it would have easily survived. A general misunderstanding of the nature of aerial reconnaissance and a lack of knowledge about the SR-71 in particular (due to its secretive development and operations) was used by detractors to discredit the aircraft, with the assurance given that a replacement was under development. Dick Cheney told the Senate Appropriations Committee that the SR-71 cost $85,000 per hour to operate. Opponents estimated the aircraft's support cost at $400 to $700 million per year, though the cost was actually closer to $300 million.

The SR-71, while much more capable than the Lockheed U-2 in terms of range, speed, and survivability, suffered the lack of a data link, which the U-2 had been upgraded to carry. This meant that much of the SR-71's imagery and radar data could not be used in real time, but had to wait until the aircraft returned to base. This lack of immediate real-time capability was used as one of the justifications to close down the program. Attempts to add a datalink to the SR-71 were stymied early on by the same factions in the Pentagon and Congress who were already set on the program's demise, even in the early 1980s. These same factions also forced expensive sensor upgrades to the SR-71, which did little to increase its mission capabilities, but could be used as justification for complaining about the cost of the program.

In 1988, Congress was convinced to allocate $160,000 to keep six SR-71s and a trainer model in flyable storage that could become flightworthy within 60 days. However, the USAF refused to spend the money. While the SR-71 survived attempts to retire it in 1988, partly due to the unmatched ability to provide high-quality coverage of the Kola Peninsula for the US Navy, the decision to retire the SR-71 from active duty came in 1989, with the last missions flown in October that year. Four months after the plane's retirement, General Norman Schwarzkopf Jr., was told that the expedited reconnaissance, which the SR-71 could have provided, was unavailable during Operation Desert Storm.

The SR-71 program's main operational capabilities came to a close at the end of fiscal year 1989 (October 1989). The 1st SRS kept its pilots and aircraft operational and active, and flew some operational reconnaissance missions through the end of 1989 and into 1990, due to uncertainty over the timing of the final termination of funding for the program. The squadron finally closed in mid-1990, and the aircraft were distributed to static display locations, with a number kept in reserve storage.

Reactivation

From the operator's perspective, what I need is something that will not give me just a spot in time but will give me a track of what is happening. When we are trying to find out if the Serbs are taking arms, moving tanks or artillery into Bosnia, we can get a picture of them stacked up on the Serbian side of the bridge. We do not know whether they then went on to move across that bridge. We need the [data] that a tactical, an SR-71, a U-2, or an unmanned vehicle of some sort, will give us, in addition to, not in replacement of, the ability of the satellites to go around and check not only that spot but a lot of other spots around the world for us. It is the integration of strategic and tactical.

— Response from Admiral Richard C. Macke to the Senate Committee on Armed Services.

Due to unease over political situations in the Middle East and North Korea, the U.S. Congress re-examined the SR-71 beginning in 1993. Rear Admiral Thomas F. Hall addressed the question of why the SR-71 was retired, saying it was under "the belief that, given the time delay associated with mounting a mission, conducting a reconnaissance, retrieving the data, processing it, and getting it out to a field commander, that you had a problem in timelines that was not going to meet the tactical requirements on the modern battlefield. And the determination was that if one could take advantage of technology and develop a system that could get that data back real time... that would be able to meet the unique requirements of the tactical commander." Hall also stated they were "looking at alternative means of doing the job of the SR-71."

Macke told the committee that they were "flying U-2s, RC-135s, [and] other strategic and tactical assets" to collect information in some areas. Senator Robert Byrd and other Senators complained that the "better than" successor to the SR-71 had yet to be developed at the cost of the "good enough" serviceable aircraft. They maintained that, in a time of constrained military budgets, designing, building, and testing an aircraft with the same capabilities as the SR-71 would be impossible.

Congress's disappointment with the lack of a suitable replacement for the Blackbird was cited concerning whether to continue funding imaging sensors on the U-2. Congressional conferees stated the "experience with the SR-71 serves as a reminder of the pitfalls of failing to keep existing systems up-to-date and capable in the hope of acquiring other capabilities." It was agreed to add $100 million to the budget to return three SR-71s to service, but it was emphasized that this "would not prejudice support for long-endurance UAVs Global Hawk." The funding was later cut to $72.5 million. The Skunk Works was able to return the aircraft to service under budget at $72 million.

Retired USAF Colonel Jay Murphy was made the Program Manager for Lockheed's reactivation plans. Retired Air Force Colonels Don Emmons and Barry MacKean were put under government contract to remake the plane's logistic and support structure. Still-active Air Force pilots and Reconnaissance Systems Officers (RSOs) who had worked with the aircraft were asked to volunteer to fly the reactivated planes. The aircraft was under the command and control of the 9th Reconnaissance Wing at Beale Air Force Base and flew out of a renovated hangar at Edwards Air Force Base. Modifications were made to provide a data-link with "near real-time" transmission of the Advanced Synthetic Aperture Radar's imagery to sites on the ground.

Final retirement

The reactivation met much resistance: the Air Force had not budgeted for the aircraft, and UAV developers worried that their programs would suffer if money was shifted to support the SR-71s. Also, with the allocation requiring yearly reaffirmation by Congress, long-term planning for the SR-71 was difficult. In 1996, the Air Force claimed that specific funding had not been authorized, and moved to ground the program. Congress reauthorized the funds, but, in October 1997, President Bill Clinton attempted to use the line-item veto to cancel the $39 million allocated for the SR-71. In June 1998, the U.S. Supreme Court ruled that the line-item veto was unconstitutional. All this left the SR-71's status uncertain until September 1998, when the Air Force called for the funds to be redistributed; the Air Force permanently retired it in 1998.

NASA operated the two last airworthy Blackbirds until 1999. All other Blackbirds have been moved to museums except for the two SR-71s and a few D-21 drones retained by the NASA Dryden Flight Research Center (later renamed the Armstrong Flight Research Center).

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